Best Practices for Lifting and Handling FIBCs Safely

When it comes to using Flexible Intermediate Bulk Containers (FIBCs), one of the most critical yet sometimes overlooked aspects is proper lifting and handling. FIBCs are engineered for heavy-duty loads, but without correct procedures and equipment, they can pose safety and efficiency risks. Whether you’re operating a warehouse in the Midwest or loading cargo in the Southwest U.S., mastering lifting best practices keeps your team safe and operations smooth.

In this blog, we’ll outline safe lifting practices, equipment recommendations, and guidelines to ensure your FIBCs are handled securely and efficiently.

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Why Proper Lifting Matters

FIBCs can hold loads up to 2,000 kg—but that power requires responsibility. Poor lifting techniques can result in:

• Bag failure or spills

• Worker injuries

• Damage to equipment

• Product loss or contamination

• OSHA or FDA compliance issues

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Key Elements of Safe Lifting

1. Inspect Before Lifting
Always inspect the bag and lifting loops for:

• Tears, fraying, or damage

• Proper SWL and Safety Factor rating

• Clean, unobstructed loops and bag body

2. Use Appropriate Equipment
Choose the right tools:

• Forklifts with spreader bars or clamp attachments

• Cranes with spreader frames and shackles

• Hoists rated for the bag’s SWL

3. Attach Loop by Loop

• Ensure each lifting loop is secured individually

• Use spreader bars to evenly distribute weight

• Never twist or knot loops—this reduces their strength

4. Lift Slowly and Smoothly

• Avoid jerky movements or sudden jolts

• Keep the bag centered and balanced

• Do not allow people to walk beneath a lifted bag

5. Follow Safe Stacking Protocols

• Stack only to approved heights

• Use pallets, racks, or floor markings for placement

• Do not stack on uneven or slippery surfaces

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When Using Pallet Hooks or Adapters

Some operations use pallet hooks to lift FIBCs by forklift. Ensure that:

• The hook system is rated for the bag’s SWL

• Hooks engage all loops evenly

• Bags remain centered—off-center lifting can distort straps or bag structure

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Common Mistakes and How to Prevent Them

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Equipment and Accessories to Improve Safety

• Spreader bars / lifting frames prevent loop stress

• Slings and shackles rated above bag SWL

• Protective corner stiffeners to support loops

• Forklift attachments for lifting-based bags

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Training and Compliance

• Train all staff in proper handling and lifting procedures

• Conduct regular inspections of bags and equipment

• Document lift logs to track usage and bag lifespan

• Stay compliant with OSHA (for workplace safety) and DOT (for transport regulations) across U.S. states and federally

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Conclusion

Safe lifting and handling of FIBCs isn’t just about following rules—it’s about protecting your team, your product, and your reputation. With the right procedures, equipment, and training, you can streamline operations, reduce accidents, and stay compliant.

If you need guidance on choosing the right equipment or training your team, contact Western Packaging Solutions. We can help ensure your bulk packaging performs efficiently and safely across your facility.